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Translogic 185: Ford Autonomous Testing and Virtual Manufacturing

We've all heard the tagline "built Ford tough," but the automaker is now employing high-tech solutions to ensure that employees don't have to tough-out fatiguing work while testing and manufacturing Ford cars and trucks. Translogic heads to the metro-Detroit area to see how Ford is using autonomous and VR tech to promote healthier work environments. Our first stop is Ford's Proving Grounds in Romeo, MI, where trucks are remotely driven across trying terrain. "The previous process where the human drivers drove the vehicle... we would typically [limit] them to about four hours, just because of the content of the procedure," said Ford durability technical specialist Jeff Bledsoe. "With the robot, you can obviously run 24/7." Next on our tour is Ford's campus in Dearborn, MI, where Marty Smets and a team of engineers are pioneering virtual manufacturing processes. "Manufacturing, of course, is assembling our vehicles," explained Smets. "Virtual manufacturing is doing it before actual, real vehicles exist." Ford does this with an optical motion capture system that allow engineers to test building processes in a virtual environment, and refine them before any parts hit the assembly line. But, does all this tech mean replacing hard-working humans on the job? Ford says no. "It sort of just transitions the work from one group of people to another," said Bledsoe. Have an RSS feed? Click here to add Translogic. Follow Translogic on Twitter and Facebook. Click here to learn more about our host, Jonathon Buckley.

Ford jumps back in the water with marinized 6.2L V8

Nameplates like the Mercury Mariner and Lincoln Navigator aside, Ford hasn't offered a marine engine in over two decades. But through a new partnership with one of the biggest names in the business, the Dearborn-based automaker is dipping its proverbial toes back in the water.
Announced yesterday at the SEMA Show in Las Vegas, the new partnership between Ford Component Sales and Indmar Marine Engines will see the 6.2-liter V8 from the F-150 SVT Raptor and F-Series Super Duty marinized for use in boats.
The largest privately owned inboard gasoline marine engine manufacturer in the world, Indmar has been in the business for 43 years, and figures the Ford V8 will be just what watersport enthusiasts are looking for to tow waterskiers and wakeboarders to their hearts' content.

Ford idling Michigan Assembly Plant to trim Focus, C-Max supply

Ford will be putting the brakes on production at its Michigan Assembly Plant in Wayne, MI, idling production during the weeks of October 28 and December 16. Ford is citing the first drop in US sales in 27 months, a 4.2-percent dip in September, as the impetus for trimming their supplies, according to Automotive News.
Ford's deft management of its supplies has been part of its success over the years, and seeing supplies of Focus and C-Max, the two vehicles built at MAP, rise from 58 and 108 days, respectively, to 71 and 122 days over the span of a month was apparently all that was need to justify the trimming. As AN points out, the rule of thumb for many automakers is to maintain a 60-day supply of vehicles.
"Ford has been focused on keeping their pricing in check. Their operating margin is in double digits. Nobody else is there and they're obviously very proud of that," Alan Baum, an auto analyst with Baum & Associates told AN. Keeping the supply chain operating smoothly and not increasing supplies too much is crucial to that healthy profit margin. After all, a large supply lowers prices ,which, in turn, cuts profit. So while this news might not be great for employees at MAP, who now have an extra two weeks of vacation time, it's far from a sign of problems in Dearborn. Quite the opposite, actually.