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US expands probe into ZF-TRW airbag failure-to-deploy to 12.3 million vehicles

DETROIT — U.S. auto safety regulators have expanded an investigation into malfunctioning airbag controls to include 12.3 million vehicles because the bags may not inflate in a crash. The problem could be responsible for as many as eight deaths. Vehicles made by Toyota, Honda, Kia, Hyundai, Mitsubishi and Fiat Chrysler from the 2010 through 2019 model years are included in the probe, which was revealed Tuesday in documents posted by the National Highway Traffic Safety Administration. It involves airbag control units made by ZF-TRW that were installed in the vehicles. The control units can fail in a crash, possibly because of unwanted electrical signals produced by the crash itself that can disable an air bag control circuit housed in the passenger compartment, according to NHTSA documents. The electrical signals can damage the control circuit, the documents say. ZF, a German auto parts maker which acquired TRW Automotive in 2015, said in a statement that it's committed to safety and is cooperating with NHTSA and automakers in the investigation. The case is another in a long list of problems with auto industry airbags, including faulty and potentially deadly Takata airbag inflators. At least 24 people have been killed worldwide and more than 200 injured by the inflators, which can explode with too much force and hurl dangerous shrapnel into the passenger cabin. The inflators touched off the largest series of automotive recalls in U.S. history involving with as many as 70 million inflators to be recalled by the end of next year. About 100 million inflators are to be recalled worldwide. On April 19, NHTSA upgraded the ZF-TRW probe from a preliminary evaluation to an engineering analysis, which is a step closer toward seeking recalls. So far, only Hyundai and Kia and Fiat Chrysler have issued recalls in the case. Four deaths that may have been caused by the problem were reported in Hyundai-Kia vehicles and three in Fiat Chrysler automobiles. NHTSA opened an investigation in March of 2017 involving the TRW parts in Hyundais and Kias. The upgrade came after investigators found two recent serious crashes involving 2018 and 2019 Toyota Corollas in which the airbags did not inflate. One person was killed. Jason Levine, executive director of the Center for Auto Safety, a nonprofit consumer group, said the ZF-TRW case shows the auto industry thus far has learned very little from Takata.

Fiat preparing to say 'ciao' to the 500X in the United States

Fiat's 500X crossover will enter the pantheon of automotive history without a successor. Ending years of rumors and speculation, the company confirmed that the soft-roader will not be replaced in the United States once production of the current-generation model ends.  As we reported from the L.A. Auto Show, the 500X will be discontinued after it reaches the end of its lifecycle. "When it dies, it dies. We will not replace it," Fiat boss Olivier Francois confirmed to Motor Trend.  With the Mazda MX-5 Miata-based 124 Spider and the 500L people-mover out of the picture, the 500X is the last Fiat standing in the United States. Its demise hardly comes as a surprise: Fiat sold merely 1,181 units in 2021, an 18% drop compared to 2020. Given those anemic numbers and the fact it debuted at the Paris Auto Show of 2014, the end of its lifecycle might not be that far off — 2023 might be its final model year. Francois' comments douse cold water on rumors claiming Fiat planned to merge the 500X and the 500L into one model tentatively called 500XL. When it does sail off into the history book, the Jeep Renegade's Italian cousin will pass the torch to the electric 500e, which has been on sale in Europe since 2020 but won't land in the United States until early 2024. Market-specific details will be announced in 2023. Fiat seems content with offering a one-model range in the United States. "We have a clear plan not to do anything besides the 500. It's the one model people like," Francois candidly admitted. "Fiat is not here to be everything to everyone everywhere," he added. And, the company knows a tiny EV with a range rating of under 200 miles will be a tough sell. Francois predicted American sales will be "a rounding error." European motorists see more of the Fiat iceberg. The Turin-based company notably still sells the last-generation 500 and its Abarth-tuned derivatives, which both left American showrooms in 2019. Its range also includes the massively popular Panda city car and the Tipo.     

FCA plants skipping summer shutdown to keep up with demand

Hopefully, some FCA US factory employees don't have big plans for the usual summer shutdown, because the automaker is keeping several plants running this year. Demand is so high that the company wants to keep models rolling off the assembly lines. Four FCA US assembly plants, all the engine factories, and some locations that build transmissions are staying open throughout the summer, according to the Detroit Free Press. Usually, these sites would see a two-week shutdown for the company to retool and perform repairs. This year, factories are staying open for FCA to support its strong sales. The lines that remaining humming through the summer show an inclination toward the automaker's popular SUV's and crossovers. They include the Jefferson North Assembly Plant in Michigan that builds the Jeep Grand Cherokee and Dodge Durango; Saltillo Van Assembly in Mexico that constructs the Ram ProMaster; Toledo Assembly Complex in Ohio that produces the Cherokee and Wrangler; and Toluca Assembly in Mexico that makes the Dodge Journey and Fiat 500. Related Video: News Source: The Detroit Free PressImage Credit: Bill Pugliano / Getty Images Plants/Manufacturing Dodge Fiat Jeep RAM FCA dodge journey fca us ram promaster Jefferson North Assembly Plant