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Lamborghini's path to the future is paved with forged composites

As far back as 1983, Lamborghini has been researching carbon fiber for automotive use. The automaker felt confident enough in its ability to work with the high-tech material in 1985 that a team led by Maurizio Reggiani, now the Lamborghini Board Member in charge of Research and Development, crafted a revolutionary Countach with a chassis made almost entirely of hand-laid carbon fiber. The result was spectacular in that the car's chassis weighed about half of its all-metal counterpart. It turned out that first foray into carbon fiber was just as spectacular when it was finally tested for crashworthiness, but in a completely different way. Catastrophic would be an appropriate word, according to Paolo Feraboli, who now leads Lambo's brand-new Advanced Composite Structures Laboratory in Seattle, Washington. Proving how far Lamborghini has come since that ill-fated carbon-fiber Countach Evoluzione, Feraboli told us during the ACSL's grand opening that today's Aventador, which boasts a high-tech carbon chassis, aced its very first crash test in 2009. Chalk that success up to high-tech computer modeling and the practical application of lessons learned over several decades of trial and error. The dull red monocoque of that crashed Aventador now hangs on the wall at the ACSL like a functional piece of art, a reminder of Lamborghini's cutting-edge milestones of the past. Lamborghini's future will be hewn from what the company calls forged composites. First seen on the stunning Sesto Elemento Concept from the 2010 Paris Motor Show, the patented carbon-forging process forgoes hand-laid sheets, injected resins, and high-heat autoclaves. Instead, wads of randomly oriented carbon fibers that sort of resemble the kind of dough you'd use to make pasta undergo a three-minute press inside a mold. The resulting parts are just as strong as other carbon-fiber bits, but can be mass-produced at a fraction of the cost. While it's true that cost is often a secondary consideration for high-end supercars, it's still relevant. By reducing the cost and increasing the scale of composite pieces, Lamborghini can then afford to spend more money on other parts of the car. It's not just body panels and chassis components that Lamborghini thinks it can build using forged composite technology. The Sesto Elemento featured forged-composite suspension control arms that haven't yet made it into production, but probably will soon.

Hybrid Sian Roadster becomes Lamborghini's most powerful convertible

Lamborghini chopped off the Sian's top to create its most powerful convertible model to date. The limited-edition Sian Roadster features an innovative hybrid powertrain and a wide panoply of customization options. Viewed from the front, the Roadster is nearly identical to the Sian coupe introduced at the 2019 edition of the Frankfurt auto show. Its long, low nose wears a carbon fiber splitter and Y-shaped LED headlights. It's the same story out back, where the shape of the lights again draws a subtle parallel between the Sian and the Countach built between 1974 and 1990. The engine remains visible through a horizontal wings made with carbon fiber, but they're flanked by deep scoops that start right behind the occupants and flow into a set of air vents. Surprisingly, the Roadster is just as aerodynamic as the coupe. Autoblog learned it will not come with any kind of roof. Technology reigns supreme in the cabin. The driver sits in front of a digital, configurable instrument cluster, and a touchscreen integrated into the slanted center stack displays the infotainment system Lamborghini designed in-house. The air vents are 3D-printed, and buyers can customize them by adding their initials. Nearly every part of the interior can be personalized, including the upholstery and the type of the materials used to make trim pieces. Mitja Borkert, the head of Lamborghini's design department, previously promised no two examples of the Sian coupe will be identical. It's reasonable to assume that every Roadster will be equally unique. The Sian lost its top without losing any of its mechanical panache. The Roadster is identical to the coupe, meaning it's equipped with Lamborghini's first production-bound hybrid system. The powertrain consists of a mid-mounted, naturally-aspirated V12 engine and an electric motor integrated into the transmission. It draws electricity from a supercapacitor to inject 34 horses into the driveline, bringing the setup's total output to 819 horsepower. Lamborghini quotes a 2.9-second sprint from zero to 62 mph, and a 217-mph top speed. Using a supercapacitor instead of a lithium-ion battery pack is not the easiest or cheapest way to build a hybrid, but engineers claim it's the best solution. It's three times more powerful than a battery with a comparable weight; put another way, it's three times lighter than one with a similar power output.

Lamborghini weighs first factory-backed Le Mans entry

Lamborghini could expand its racing program by competing in the World Endurance Championship (WEC). The Italian company has never been able to justify funding the development of an LMP1-spec prototype from the ground up, but the hypercar category the WEC will launch in 2020 makes competing in high-profile races like the 24 Hours of Le Mans much more affordable. The new class created to pick up where LMP1 will leave off has piqued the interest of Lamborghini boss Stefano Domenicali. He told British magazine Autocar that his team is taking a careful look at the regulations, and company officials will decide whether to go racing by the end of 2019. The hypercar category will replace LMP1 during the 2020/2021 season, and its guidelines call for racers that look like production models. They'll need to weigh under 2,160 pounds, and they'll be allowed to use active aerodynamic technology, which Lamborghini already uses on production models like the Aventador SVJ, the Huracan Performante, and the Huracan Evo. Domenicali hinted a car similar to the one-off, Aventador-based SC18 (pictured) introduced in late 2018 could take Lamborghini racing. It shows the company has "a base for what could be an interesting approach," he told Autocar. Created at the request of a customer, the SC18 delivers 770 horsepower and 531 pound-feet of torque thanks to the Aventador's naturally-aspirated, 6.5-liter V12. If Lamborghini chooses to race, it will need to fend off competition from Aston Martin and Toyota, among others. Aston Martin confirmed it will compete in the hypercar category with an evolution of the 1,160-horsepower Valkyrie, while Toyota is busily transforming the Super Sport concept into a hypercar-spec racer. Unverified reports suggest McLaren and Ferrari could also join the fray sooner or later. While Lamborghini's history isn't rooted in racing, and it has never operated a full, factory-backed WEC program, its cars have competed in the 24 Hours of Le Mans and other endurance events on several occasions. Die-hard fans will remember the Murcielago R-GT that raced at Le Mans between 2006 and 2009. It was more show than go, and it finished near (or at) the bottom of the pack. Auto News Motorsports Lamborghini Le Mans lmp1