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Hyundai plans $388 million expansion at engine plant in Alabama

Hyundai says it is investing $388 million to build a new plant in Alabama to manufacturing engine heads and update technology in an existing engine plant to support production of new Sonata and Elantra sedans and the Santa Fe crossover. The investment will also include 50 new jobs at its manufacturing complex in Montgomery. About $40 million will go toward constructing a new 260,000-square-foot engine-head machining plant, which is expected to be completed in November and operational by mid-2019. Hyundai says the project will free up space to expand engine assembly lines in two existing engine plants in Alabama. Hyundai plans to begin producing the Theta III engine, likely a 2.5-liter four-cylinder (though Hyundai won't confirm the specs yet), in April 2019 for the Sonata and Santa Fe crossover. It will continue to build the 2.0-liter Nu engine for the Elantra at its plant in Montgomery. Together, the engine plants build about 700,000 engineers per year to support vehicle production in Alabama and Kia's manufacturing facility in West Point, Ga. Hyundai Motor Manufacturing Alabama started vehicle production in May 2005 and employs 2,700 full-time and 500 part-time employees. Related Video: Image Credit: Hyundai Plants/Manufacturing Hyundai Crossover Sedan hyundai santa fe

Woman drove her Hyundai Elantra 1 million miles in five years

Imagine driving 200,000 miles in a year. That's about 14 times more than the average American driver logs in a year, according to federal government statistics, and it adds up to almost 548 miles per day — if you literally drive every day. Now, imagine doing it for five straight years. Not behind the wheel of a semi truck, but a gray 2013 Hyundai Elantra. All on the original powertrain. That's the story of Farrah Haines, of Olathe, Kan., who managed to log 1 million miles on her Elantra — inexplicably fitted with some kind of grille guard — from her job delivering auto parts and products. Her feat is the equivalent of driving from her home outside Kansas City to Milwaukee ... Every. Single. Day. "I figured I love to drive, so I might as well turn it into a career," she says in a video Hyundai made about her. Since the odometer would simply roll back to zero after hitting 999,999 miles, Hyundai replaced it and forged its first-ever 1 Million Mile Emblem to display in the instrument panel. It's now an official Hyundai part. Haines also got a commemorative license-plate frame announcing her membership in the 1 Million Mile Club. But the bigger prize came later, when the automaker surprised her with a brand-new 2019 Elantra, this one in red. This content is hosted by a third party. To view it, please update your privacy preferences. Manage Settings. Hyundai says it ran a number of tests to validate the odometer reading on her 2013 Elantra, with engineers poring over engine casting numbers, service records, wire harnesses and motor mounts — even her mileage records for her two jobs, plus Carfax and VIN reports. It determined the achievement is legit. "The key is to prioritize regular maintenance and to have a quality vehicle," Haines says in a statement. According to the above video, she gets her oil changed every two weeks. We admittedly don't know much about Haines or her jobs, but in the video, she says matter-of-factly that she drives 24/7. That's obviously an exaggeration, but still. With two jobs, and the staggering driving requirements outlined above, we can't help but wonder whether this is a cautionary tale about the gig economy buried in a feel-good story. So, Farrah — congrats on the new car? Related Video: This content is hosted by a third party. To view it, please update your privacy preferences. Manage Settings.

Hyundai returns to spark-compression engines with $5 million grant

Ed note: This version adds comment from a Hyundai spokeswoman. Hyundai said Monday it has won a grant worth $4.95 million from the U.S. Department of Energy to support research and development for an advanced, mixed-mode gasoline spark-compression engine, meaning the Korean automaker appears to be back at it in its quest to develop a fuel-efficient, low-emissions gasoline compression engine that can catch the likes of Mazda's Skyactiv-X. Hyundai says the three-year grant will leverage existing work with advanced valve train and previous DOE-funded technologies. Hyundai previously was working on its own HCCI — short for homogeneous charge compression ignition — project, developing a Gasoline Direct-Injection Compression engine with help from Delphi that used supercharging and turbocharging, a high compression ratio and fully variable valve train. But it has never come to fruition, reportedly due in large part to added costs. Hyundai spokeswoman Michele Tinson said the grant will support a new project for the automaker. "It's a departure from the past efforts forging a new direction forward for Hyundai where the fuel and engine combustion modes can be optimized to meet new targets," she said. Tinson said the GDCI project is completing its third round of DOE funding. Hyundai in December said it plans to release 38 environmentally friendly vehicles along with its affiliate Kia, and using a variety of technologies, by 2025. Hyundai alone will account for 18 of them. The aim is to use the spark-compression engines for conventional gasoline-powered vehicles, plug-in hybrids and mild hybrids. "The opportunity to explore mixed-mode engine technology through the DOE's grant signifies Hyundai's commitment to advanced research technology and compression engines," John Juriga, director of powertrain technologies at Hyundai America's Technical Center near Ann Arbor, Mich., said in a statement. "The co-operative research project along with Michigan Technological University and Phillips 66 signifies the importance in developing fuel and engine innovations that work together for optimal vehicle performance and leading fuel economy ratings." Mazda's Skyactiv-X compression-ignition engine uses Spark Controlled Compression Ignition to achieve diesel-like gains in fuel economy — about 20 to 30 percent higher than its current gasoline engines — and lower emissions from regular gasoline. It's said to debut in late 2019. Related Video: