1993 Chevy Cummins K3500 on 2040-cars
Adkins, Texas, United States
This Chevy is a 1993 model with a 1997 Cummins. (215 pump) It has a 47RH, and 241DHD. I built every part of this conversion. It is not a kit conversion. Since I put the engine in, I've put 30,000 trouble-free miles on it. Now I have broken stuff along the way, but it was my fault, not the truck's.
It started as an almost stock engine. Just free mods and timing. I ran it like that until I broke the stock input shaft getting onto the interstate. I put in an ATS input shaft and ATS billet flywheel, and did another full tranny rebuild. Eventually I put twins on it. Started with he351cw over bht3b. I ended up replacing the 3b with a 4c, and went from an "over/under" setup, to a "side by side" setup. The truck is a pulling monster. Has over 500 horsepower, and over 1000lbs of torque. It gets up to 24mpg on the interstate via the 3.42 gears. At 75mph, it does 1850rpm. The lowest mileage I've gotten since the conversion was all in town, and that was 19mpg. But this truck isn't about the mileage. It's about the adrenaline rush you get whenever you punch the throttle. The twins spool loudly and quickly. They are lit by 1500 rpm, and past 50psi by 2000rpm thanks to the 9cm exhaust housing on the 351cw. The truck is and isn't 4wd. Right now, I've taken out the front drive line. It's got 3.42's in the rear, and 4.10's in the front. My plan was to put a Commonrail front end under it, and put 3.42's in the front as well. But I've grown tired of this hobby, and it's someone else's turn. At this point, it is a good daily driver with very good street manners. You could dial out some fuel and work this truck too if you wanted. It starts faster than any Cummins I've ever seen, and it does it without needing throttle input. When it's warm, you can't even try to bump it over without it starting. I've used Hobbs switches to control overdrive and lockup. I located them under the 4wd trim. You can adjust the shift points while you are going down the road. If you want, you can adjust them to even lock up in third and do a locked shift to overdrive, and it will all still work like a normal automatic. I've also put in a three-position mystery switch. You can run it in "auto" and just leave the truck alone. But you also have the options to force or defeat lockup. This is useful for pulling heavy in the mountains. Once the EGT's start to get hot, you can unlock the converter and they will cool down. You can run it like that until the tranny starts to get warm. At that point, you can force lockup and the tranny will rapidly cool back to 125*. The cooler I put in is massive. The switch also comes in handy on the dyno, as you can force lockup and floor it without it kicking out of lockup. At that point, it is running like a manual tranny, and if you are driving and try to come to a stop, it will not downshift unless you change the switch to defeat lockup, or auto. It will stay locked up so tight, it will kill the engine. The truck is still a project truck. You could tidy it up and call it done, or you can keep working on it. It's wicked fast, and will run the 1/4 mile in high 13's launching in 2wd. It sounds good, and has always been reliable for me. But it's time for it to be someone else's project. This truck is not street legal in Texas. It needs the reverse lights hooked up and mudflaps put on to pass inspection. So if you are planning on buying it, you can drive it at your own risk, or trailer it. The reverse lights just need a connector for the tranny, then run the hot to the lights. Here is a list of what I've done to it that I can remember: HEAD: Head gasket Head studs (ARP 625) Clearanced rocker pedestals New valve guide seals Hamilton billet pushrods with 10* titanium valve keepers Hamilton 165lb beehive valve springs AIR: Three piece pulse manifold HE351cw over HT4C (2400cfm/149lbs per minute) 94-98 intercooler FUEL: Contagious 7x12 injectors 215hp injection pump 181 delivery valves Benched AFC with modded foot for rack travel HAMILTON: Billet pushrods with 10* titanium valve keepers 165lb beehive valve springs PEAK: 4k governor spring kit TRANNY: 47rh controlled with Hobbs switches MagHytec double deep pan Mystery switch to force lockup, defeat lockup, or run in auto ATS billet flywheel ATS billet input shaft DTT master rebuild kit DTT 4.4:1 apply lever DTT billet band strut DTT zero leak servos DTT upgraded OD piston with O-ring DTT extra clutches per pack DTT valve body DTT billet triple disk torque converter New over running clutches New governor Cooler is 1998 Dodge Ram A/C condensor with another cooler stacked on top of it. Mounted under the cab. Controlled with thermocouple and can be adjusted to turn fan on at different temps. MISC: 1997 Cummins engine 241DHD transfer case Commonrail starter 3.42 gears in rear Dakota Digital SGI-5 to control and calibrate speedometer Firestone Transforce tires with probably 50,000 miles of tread left Gauges (Autometer Phantom I 60 and 100 psi boost, 125-250* Trans temp, 0-2000* EGT) KDP tabbed 18.5* timing |
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Chevy Bolt-based prototype may be a Buick EV for China
Thu, Jan 9 2020Late last spring, we got a look at a GM prototype that was clearly based on the Chevy Bolt EV, but with updated styling. It seemed like it could be a more crossover-styled Bolt, given the recently trademarked name of EUV. Now we get another look at the prototype, but the bodywork seems less suggestive of a Chevy, and more of a Buick. This vehicle definitely still appears to be based on the Bolt, rather than on another small GM platform. In the photos of it next to the current model, the size, wheelbase and profile are extremely similar. There are differences, though. The nose isn't as sloped or as rounded, and the rear window kicks up a little earlier. The biggest changes are in the front and rear fascias, and it's here that we see hints of Buick. There are prominent air inlets on each side of the front bumper that give the car a more aggressive look. The headlights still have a fairly rounded, organic look, but with little extensions like fangs underneath. The styled running-light section, rounded shape and the smoked lenses seem very Buick-like. The grille features a large badge that doesn't fit the shape of a bow-tie, and is more that of a round logo like Buick's. Around at the back, the full-width taillights stand out, and in the middle there is obviously a round badge, again like a Buick. The wide taillights would also be a natural evolution of Buick's current light design language that uses somewhat wide and thin lights. The rear bumper has been redesigned with new lower taillights. Now that we've established that this seems very much like a Buick, we don't think we'll see this particular version offered here with the badge. This is more likely a Buick version of the Bolt for the Chinese market, where the brand is associated with luxury and has been the spearhead for GM's electric and hybrid models. In fact, the Chevy Volt hybrid was sold there as the Buick Velite 5, which was part of a family of a electrified Velite models. This would probably also carry a Velite badge as well. While we might not see this specific Buick variant, we probably will see it offered as a Chevy in some form. With its more aggressive, crossover shape, it could be the rumored EUV model. Or it could be just a refresh of the current Bolt, since the model has been largely unchanged since its introduction for the 2017 model year. And extrapolating from this prototype, we can see how the headlights could be tweaked to tie into those air scoops as on the Suburban and Silverado.
Cars with the most reckless drivers are full of surprises
Wed, Oct 13 2021Insurify is a site for comparing auto insurance quotes. Because insurance shoppers need to submit information like the vehicles they're driving and the infractions they've compiled while driving those vehicles, Insurify has quite the database of correlations tying certain models to a habit of breaking certain laws. When the site's data analysts decided to compile a list of the top ten models for reckless driving citations in the decade from 2010 to 2019, the ranking contained a few wild entries. The Dodge Challenger making the countdown will surprise precisely zero people. But the Saturn L200? First, a definition: USLegal.com defines reckless driving as "driving with a willful or wanton disregard for safety. It is the operation of an automobile under such circumstances and in such a manner as to show a willful or reckless disregard of consequences." So this list is a caution about particular drivers more than the cars. For a baseline, according to Insurify data, for any random model, 15 out of 10,000 people who drive that model have picked up one citation for reckless driving. Back to that Challenger, then. No shocker for being here, but it's actually number 10, with 44 out of 10,000 Challenger drivers nabbed for a willful disregard of consequences on the road. That's better than the first surprise entry, the Saturn L200, a sedan only on sale for six years, with the least horsepower on the list, and out of production since 2005. The data set put drivers of GM's extraterrestrial sedan at 45 reckless pilots per 10,000 drivers. There are two pickups on the list, the only modern one being the Ram 1500 at eighth, with a rate of 46 in 10,000. Somehow, drivers of the third-best-selling pickup in the U.S. outrun the overwhelming numerical superiority of the best-selling vehicle in the States, the Ford F-150. The other pickup is the Chevrolet K1500 at number five, with a rate of 56 in 10,000. This is not only the oldest vehicle on the list, it went out of production in 2002, before any other vehicle on the list. Between the trucks, the Volkswagen CC slotted in at seven with 47 in 10,000 reckless driving chits, the Cadillac ATS slipped into sixth with 48 in 10,000. The top four is a bag of unexpected. The Nissan 370Z is the first hardcore sports car on the list at number four, with 61 in 10,000 Z drivers flaunting their Fairladys in the face of Johnny Law.
GM exploring ways to raise half-ton Duramax diesel tow rating
Sun, Nov 3 2019Lots of truck owners cheered when GM announced fuel economy numbers for the 2020 Chevrolet Silverado with the 3.0-liter Duramax diesel inline-six. Even after Ram let loose its EPA mileage ratings for the 2020 Ram 1500 EcoDiesel, the Chevy oil-burner still took the trophy. The victory was years in the making, GM engineers spending an entire four-year development cycle refining the LM2 Duramax to increase mileage. The tradeoff, as well all know by now, is towing; the Duramax in half-ton duty pulls a maximum 9,300 pounds in the Silverado. Rivals across town can do more, the Ford F-150 PowerStroke rated at 11,500, the Ram 1500 EcoDiesel game to pull 12,560. GM engineer John Barta told Muscle Cars & Trucks that more hauling chops could be on the way, explaining, "We’re actually looking at upgrading some of the materials around (the engine bay) to see if we can maybe raise our tow rating." Engine bay materials are at issue due to thermal complexities underhood. John Barta, GM's assistant chief engineer of diesel engine controls, said the Duramax's inline-six configuration allowed engineers to get emissions hardware like the combined selective catalytic reduction, diesel oxidation catalysts, and diesel particulate filter unit closer to the engine, where it heats up quicker, getting emissions down quicker. But that filter puts another heat source in those confines, enforcing a cap on the tow rating to keep the engine and other systems from overheating. "If you look under the hood," he said, "youÂ’ll see a significant amount of silver ‘moon tapeÂ’ around to make sure things arenÂ’t getting overheatedÂ… if we were to go up in higher towing, which we can, we start impacting the possibility of deteriorating some of the components.” There isn't much space for more grille, so swapping for a better grade of "moon tape" or a different kind of material could reduce engine bay heat, extracting a higher tow rating in the process. It's important to note a point Barta's been making for months about the Duramax figures, though. "Even though itÂ’s nice to brag about big numbers, in reality, light duty customers are not towing that large with their trucks," and, "We do know that (95 percent) of our light duty customers donÂ’t tow over 9,000 pounds." On our First Drive of the 2020 Silverado diesel we called out the tow rating, but emphasized that the Chevy and GMC have more important challenges to overcome.