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Researchers halfway to cutting carbon fiber costs by 90%

Carbon fiber has been utilized for decades to build racecars, as a means to cut weight while maintaining strength. But until recently, the space-age material has been largely absent from the street on anything but supercars because of the expense to use it. Recently, BMW signaled a major shift in that trend when it starting using carbon fiber reinforced plastic panels on the i3 and i8. This relatively small scale start might be just the beginning; the German company believes that a breakthrough to inexpensively manufacture the lightweight stuff is just on the horizon.
MAI Carbon Cluster Management GmbH counts BMW, Audi, Airbus, the German government and many other organizations as supporters, and it's researching how to make carbon fiber cheaper to produce, according to Automotive News Europe. The company thinks it can reduce costs by 90 percent in the near future. "We've certainly reached a halfway point on our cost-cutting target for suitable carbon-fiber parts," said project head Klaus Drechsler to Automotive News Europe.
Unfortunately, it isn't entirely clear just what MAI Carbon is doing to make such a huge leap possible. However, a recent post on the company's website talks about a new form a carbon fiber using a thermoplastic matrix that could be cured in less than three minutes. That's compared to about 90 minutes in the traditional process with an autoclave.

BMW M5 spied as camouflage striptease continues

The facelifted BMW M5's striptease continues. The latest spy images of the super sedan show even more headlight and taillight details, on top of more overt signs of this car's character. Our first spy photos of the M5 showed a car with production 5 Series wheels and tiny quad exhaust pipes. The next set got sportier black wheels. But the latest shots depict a machine that gets the current M5 Competition Package's black wheels along with BMW M's trademark blue calipers, just like the current car. It also ditches the camouflage on the pillars, roof rails, and rear windows. Beyond those changes, stripping away some of the camouflage has shown modest tweaks. We're finally getting a good look at the updated, squared-off LED running lamps and the tweaked front fascia. Updates are even more minor in back. But there may be something more drastic at play with the taillights. Studying these shots, we can't really see any detailing in the rear lamps. There's a similar thing going on between the normal LEDs on the BMW M4 and the OLED units in the new M4 GTS. Backing up this speculation is a single shot of one of the rear turn signals illuminated. It doesn't look quite like the current car's signal, but we can't be certain. It's possible that the shots and the camouflage might be playing tricks on our eyes. And since this is the first time we've seen the updated M5 with production taillights, there's no real basis for comparison. Still, BMW's tantalizing new OLED tech is sure to proliferate beyond the M4 GTS. We just can't yet be certain if it's coming to the next M5. Related Video:

BMW i3 to start at $41,350*

With a week to go before the global debut of the BMW i3, BMW has announced pricing for its first-ever production electric vehicle. The all-electric version of the i3 goes on sale in the second quarter of next year with a starting price of $41,350 (*not including $925 for destination nor any applicable government tax credits).
Some of the pricing elements for the i3 that BMW continues to withhold are the cost of the model using a gasoline motorcycle engine as a range-extending generator, or that of the DC Fast Charge option. This latter feature will allow the i3's depleted lithium-ion battery pack to get an 80 percent charge in just 20 minutes; for comparison's sake, the DC quick charge feature is a $750 option on the 2014 Chevy Spark EV.
Sure, we've already driven the BMW i3, but the production version of the BMW EV - promising the interior space of a BMW 3 Series - will be unveiled next week at simultaneous ceremonies in New York, London and Beijing. Scroll down for BMW's brief press blast regarding its upcoming i3.