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Recharge Wrap-up: Daimler spending big for fuel cells, Ford Go!Drive experiment advances

Fri, Mar 20 2015 Ford's Go!Drive experiment is entering its beta phase in London. The project, which is one of the automaker's global smart mobility experiments, uses a mobile app for on-demand carsharing of Ford Focus Electric and Ford Fiesta vehicles. The beta phase involves increasing the number of available vehicles from 20 to 50, and collecting new data from users. The program offers one-way rentals and guaranteed parking, with no membership fees and a cost of 26 cents per minute. Ford hopes to get 2,000 drivers involved in the program. Read more at Green Car Congress.

Daimler will invest billions of dollars to upgrade the Mercedes-Benz Unterturkheim plant over the next few years. This year alone, it plans to spend $1.06 billion. The company expects cost savings "in the range of hundreds of millions of euros until 2020," while maintaining its workforce of 18,700 employees and adding 150 vocational training positions. The upgrades will allow the plant to become a center for building more efficient engines, hybrid powertrains and fuel cell systems. "Alternative drive systems are an important element of our future mobility," says Mercedes-Benz's Markus Schafer. "Their share of automotive production is set to steadily rise over the next few years, complementing our highly efficient engines within the portfolio. This is what we have laid the groundwork for today." Read more at Reuters, or in the press release below.

The Department of Energy is providing $20 million in funding for the development of more efficient high speed industrial motors and drives. Ditching old motors and gearboxes for ones that use integrated power electronics could help decrease the energy consumption of the industrial sector, which currently uses more than 25 percent of the electricity generated in the US. The projects being funded will reduce losses and decrease the size of drive systems used in industries like petroleum refining and natural gas, which could affect the lifecycle efficiency of transportation fuels. Read more at Energy.gov.
Transformation plan for the Mercedes-Benz Unterturkheim plant: Mercedes-Benz Unterturkheim Plant to Become High-Tech Location

• Company and works council agree on a transformation plan for Daimler's original plant: comprehensive modernization and long-term job security
• Markus Schafer, Member of the Divisional Board Mercedes-Benz Cars, Manufacturing and Supply Chain Management: "The transformation plan is a groundbreaking achievement for the Unterturkheim plant and its employees. We are not only improving our flexibility and efficiency, but also developing a plant with a tradition stretching back over 110 years into a high-tech location for CO2 technologies."
• Peter Schabert, Head of Powertrain Production and Site Manager Mercedes-Benz Unterturkheim plant: "The plant will thus receive investments amounting into the billions over the next few years for the realignment and modernization of our production."
• Wolfgang Nieke, Chairman of the Works Council, Mercedes-Benz Unterturkheim plant and Development Passenger Cars: "With this agreement, we are safeguarding the location and its jobs for the future. The agreement contains binding commitments regarding investment, additional production volumes and products, and the production of of fuel cell systems as a key technology of the future. 150 additional positions in vocational training are a particularly good sign for us."

Stuttgart, Germany – Daimler is comprehensively modernizing the Mercedes-Benz plant in Stuttgart-Unterturkheim, and is transforming the location with its rich history into a center of competence for production ranging from highly efficient engines to alternative drive systems. At the same time, the company is investing about one billion euros in Unterturkheim this year. The plant's management and its works council have agreed on a package of measures that will safeguard the location's competitive position and employment levels for years to come. The number of vocational training positions will also be increased by a total of 150 for five years starting from 2016.

This agreement will lead to cost savings in the range of hundreds of millions of euros until 2020.

"The transformation plan is a groundbreaking achievement for the Unterturkheim plant and its employees. We are not only improving our flexibility and efficiency, but also developing a plant with a tradition stretching back over 110 years into a high-tech location for CO2 technologies," said Markus Schafer, Member of the Divisional Board Mercedes-Benz Cars, Manufacturing and Supply Chain Management.

The Mercedes-Benz plant in Unterturkheim with approximately 18,700 employees has been operating at high capacity utilization for years. Last year, Mercedes-Benz Cars as a whole set new records with over 1.75 million vehicles produced and more than 1.72 million sold. As part of its Mercedes-Benz 2020 growth strategy, Mercedes-Benz is continuing to plan for significantly rising production volumes in the mid-term, offering stable employment at its Unterturkheim plant for the future as well.

Wolfgang Nieke, Chairman of the Works Council, Mercedes-Benz Unterturkheim plant and Development Passenger Cars: "With this agreement, we are safeguarding the location and its jobs for the future. The agreement contains binding commitments regarding investment, additional production volumes and products, and the production of fuel cell systems as a key technology of the future. This has been one of our aims for years. The structure of the location will change, but the number of jobs will remain stable for many years and working conditions will be maintained. The 150 additional positions in vocational training are a particularly good sign for us."

The Unterturkheim plant will become a center of competence for highly efficient engines, hybrid powertrains and the production of fuel cell systems. From June 1, Unterturkheim will assume responsibility for a facility in Nabern in the greater Stuttgart area where assembly of the fuel cell system will take place. The Nabern facility will remain the center of competence for the overall development of fuel cell drive systems under the direction of Daimler AG. "Alternative drive systems are an important element of our future mobility. Their share of automotive production is set to steadily rise over the next few years, complementing our highly efficient engines within the portfolio. This is what we have laid the groundwork for today," said Schafer. At Daimler, the electrification of the powertrain has long been on the agenda with regard to the future of mobility. The company already offers a wide range of battery-electric vehicles and hybrids around the world. The PLUG-IN HYBRID will be the front-running technology for the next decade at least. With the S 500 and C 350, a total of ten new Mercedes-Benz PLUG-IN HYBRID models will be on the market by 2017. In addition to introducing more battery-electric models in the next few years, Daimler continues to pursue the aim to bring to market competitive electric vehicles powered by fuel cells - a clear statement for sustainable mobility of the future.

The traditional production of engines, transmissions, axles and components at the Unterturkheim plant will be comprehensively realigned, and further capacities will be added. The focus of the efforts to streamline and modernize the product portfolio is to keep in-house products with competitive relevance and to assign other tasks to suppliers. The foundry in Esslingen-Mettingen and the forge in Unterturkheim are integral parts of the plant and will remain so in the future.

In addition, assembly capacities for engines in Unterturkheim will also be significantly increased. The plant will add to its engine portfolio two new gasoline engines and a new four-cylinder diesel engine. With respect to transmissions, the plant will focus exclusively on the production of automatic transmissions for rear-wheel drive vehicles while building up additional assembly lines over the next few years. Peter Schabert, Head of Powertrain Production and Site Manager Mercedes-Benz Unterturkheim plant: "The plant will thus receive investments amounting into the billions over the next few years for the realignment and modernization of our production."

About the Mercedes-Benz Cars powertrain production network

The powertrain production network of Mercedes-Benz Cars comprises several locations in Germany and other countries. The central location is the Mercedes-Benz plant in Stuttgart-Unterturkheim, which has been in operation for more than 110 years. In its six sub-plants with approximately 18,700 employees in production and administration the core of the automobile is produced: engines, transmissions, axles and related components. The plant is the center of competence in the global powertrain production network of Mercedes-Benz Cars.

The Mercedes-Benz plant in Berlin, Germany, focuses on the development and production of state-of-the-art components and parts, as well as engine production. The Mercedes-Benz plant in Hamburg, Germay, develops and produces axles and axle components, steering columns and components for exhaust technology and lightweight structural components. The MDC Power engine factory in Kolleda, Germany, is a wholly-owned subsidiary of Daimler AG and produces four-cylinder engines for Mercedes-Benz and Mercedes-AMG vehicles.

Further powertrain production capacities are located in other countries. This includes Daimler's Romanian subsidiary Star Transmission for the assembly of transmissions and the production of components and parts, as well as engine plants in Beijing, China as part of a joint venture and the Infiniti plant in Decherd, Tennessee as part of the strategic partnership between Daimler and the Renault/Nissan Alliance.

By John Beltz Snyder


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