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Toyota RAV4 EV recalled for Tesla motor assembly software problem

As we noted this morning, Toyota is recalling 112,500 cars and SUVs to fix problems with electric power steering controls and electric vehicle software. The largest of two recalls announced yesterday cover about 110,000 2015 Camry midsize sedans and Highlander SUVs, as well as 2014 and 2015 RAV4 SUVs. There is a specific problem for those RAV4s that are also of the electric variety, which Toyota built with Tesla help from 2012 through 2014. This recall covers 2,500 RAV4 electric vehicles. Software in a motor assembly can make the vehicles shift into neutral on their own. Toyota says it knows of no crashes or injuries that resulted from the problem. For the non-EV-specific recalls, Toyota says a circuit board in the electric power steering may have been damaged at the factory. Power-assisted steering could fail, increasing the effort needed to steer and raising the risk of a crash. Dealers will inspect and replace power steering controls if needed. Related Video: The AP contributed to this report. Featured Gallery 2012 Toyota RAV4 EV: First Drive View 22 Photos News Source: Bloomberg Green Recalls Tesla Toyota Electric rav4 ev toyota rav4 ev

Two new RWD Toyota sports cars to join FR-S?

Toyota as we know it could become a thing of the past. According to Australian site Car Advice, the Japanese brand known for bland cruisers like the Camry and Corolla is preparing to bring two new rear-drive cars to market that would slot above and below the Scion-badged FR-S. This is very, very good news.
Car Advice spoke to the GT86/FR-S' chief engineer, Tatsuya Tada, who claimed, "Akio Toyoda always says to me, Toyota sports car [family] should be three sports car brothers. 86 is in the middle." The oldest "brother" would be the spiritual successor to the Supra, even if it doesn't wear that name. Tada is in charge of that project, while a sub-GT86 project is being headed-up elsewhere.
Tada refused to comment on names (CA specifically mentions MR2 and Celica) for the new small car, but did say that, "Yes it is rear-wheel drive and that's Toyota's strong position - Toyota sports car must be rear-wheel drive." Perhaps the juiciest bit of information obtained from Tada's interview with Car Advice was his hinting that both new sports cars would be joint ventures, like the GT86/FR-S/Subaru BRZ triplets. Tada wouldn't say who Toyota was in bed with on the smaller model, but did mention that the Supra would be a product of the world's largest automaker's partnership with BMW.

Toyota retires robots in favor of humans to improve automaking process

Mitsuru Kawai is overseeing a return to the old ways at Toyota factories throughout Japan. Having spent 50 years at the Japanese automaker, Kawai remembers when manual skills were prized at the company and "experienced masters used to be called gods, and they could make anything." Company CEO Akio Toyoda personally chose Kawai to develop programs to teach workers metalcraft such as how to forge a crankshaft from scratch, and 100 workstations that formerly housed machines have been set aside for human training.
The idea is that when employees personally understand the fabrication of components, they will understand how to make better machines. Said Kawai, "To be the master of the machine, you have to have the knowledge and the skills to teach the machine." Lessons learned by the newly skilled workers have led to shorter production lines - in one case, 96percent shorter - improved parts production and less scrap.
Taking time to give workers the knowledge to solve problems instead of merely having them "feed parts into a machine and call somebody for help when it breaks down," Kawai's initiative is akin to that of Toyota's Operations Management Consulting Division, where new managers are given a length of time to finish a project but not given any help - they have to learn on their own. It's not a step back from Toyota's quest to build more than ten million cars a year; it's an effort to make sure that this time they don't sacrifice quality while making the effort. Said Kawai, "We need to become more solid and get back to basics."