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Why Tesla Model X is late (hint, it could be the falcon doors)

Watching Tesla Motors first show off its Model X SUV at a blingy event three years ago, this reporter heard a lot of "oohs" and "ahhs" when the car's falcon-winged rear doors reached for the sky. Now, those doors are likely causing the automaker's engineers to emit a lot of "args" and, likely, a bunch of unprintables. Such is the price of progress. Initially slated to start production in late 2013, Tesla has pushed back production of the Model X to sometime this year. Company CEO Elon Musk has already said that the doors are a challenge, but Green Car Reports talked with some unnamed suppliers to learn more about how, exactly, those doors are creating delays. It turns out, those heavy doors require large torsion springs that need to be perfected. Additionally, making sure the door seals are sufficient, as well as ensuring that those doors can withstand enough abuse to give the Model X a top safety rating are also keeping the SUV from going into production. Last November, Musk, responding to a question from Goldman Sachs' Patrick Archambault, confirmed that the Model X would have a third-quarter 2015 launch, and that the doors were causing much of the delay. Additional issues have popped up with the production of the model's second row of seats and the company's efforts to replace the Model X's side mirrors with video cameras – which would improve aerodynamics (always key for an electric vehicle's single-charge range) – are being stymied by rules that say mirrors are still required for safety.

Recharge Wrap-up: Tesla tour recounted, Smart using Renault electric motors

A man recounts his recent Tesla factory tour in a new video. When Michael Brown toured Tesla's Fremont facility on September 10, he learned a bit about the production process, saw the enormous stamping equipment Toyota left behind, and even caught a glimpse of the finished Model X SUV. Brown was told very few people in the factory had seen the production version of the Model X. Check out the video above, and read more Teslarati. Johnson Controls is expanding production capacity for Absorbent Glass Mat batteries for fuel-saving stop-start systems. With the market for stop-start batteries possibly growing from 22 million to 56 million by 2020, Johnson is investing $555 million from 2011 to 2020 to be able to build more batteries in the US, Germany and, China. The company is planning to build a $200-million battery plant in Shenyang, China capable of producing 6 million batteries per year. "Johnson Controls is currently the world's leading provider of batteries for Start-Stop vehicles and we plan to stay that way," says Johnson's Lisa Bahash. Read more at Green Car Congress. Renault will provide electric motors for the new Smart ED. The electric versions of the Smart Fourtwo and Forfour will use the same motor as Renault's Zoe EV. The batteries for the Smart cars will be manufactured by Daimler's own Deutsche ACCUmotive. The Renault-powered Smart Fortwo and Forfour Electric Drive are slated to go on sale in 2016. Renault and Daimler have had a working alliance responsible for 13 projects since 2010. Read more from Automotive News Europe. Related Gallery Tesla Factory News Source: Teslarati, YouTube: Michael Brown, Green Car Congress, Automotive News Europe Green Plants/Manufacturing smart Tesla Renault Electric Hybrid Videos recharge wrapup

Tesla attempting LA-NY Guinness record using Superchargers

Right now, two Tesla Model S EVs are crossing the US from Los Angeles to New York, hoping to be a big deal. Sure, a father-daughter team already claim they've made the cross-country drive, but this time, it's an official Tesla event and the company has its eyes on a Guinness World Record prize. The drivers left the Tesla design studio in Hawthorne, Los Angeles at midnight last night, and the plan is to use the company's just-completed Supercharger network to achieve the "lowest charge time for an electric vehicle traveling across the United States." We didn't know that was a category, either. Tesla now has over 70 Supercharger stations in the US and all of them are free-to-use for Model S drivers, which is why you can follow along on this record attempt via Twitter using the #DriveFree tag. As of early this morning, the teams made it to the Supercharger station in Kingman, AZ and posted this sunrise pic. We wish them safe travels – they will soon reach the snowy northern parts of the country since the current Supercharger route will take them through the upper Midwest on the way to the East Coast.