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Custom Turbo Saturn Sc2 -house Of Kolor Holset Turbocharger Tial Wastegate Enkei on 2040-cars

Year:1992 Mileage:155820 Color: I shaved the gas door and emblems
Location:

Indianapolis, Indiana, United States

Indianapolis, Indiana, United States
Advertising:

This car speaks for itself.  I built this car over the past few years and have used only quality, brand name parts.  I guarantee you will never see another Saturn like it, and will be hard pressed to see this level of detail in any car you might encounter.

Exterior:

I shaved the gas door and emblems.  There is an RCI aluminum fuel cell in the spare tire well with a Walbro 255 inline fuel pump.  The front bumper is something I fabricated.  Not only will you not see another like it, it does wonders for the look of the car and adds a lot of airflow to the intercooler.  I painted the body using House of Kolor True Blue Pearl, except for the hood, headlight doors, and roof - which are black.  The wheels are Enkei DM5s.  The tires have very little wear.  Two of the wheels have small bends due to potholes, but they do not cause any leaks.  Also, there is a scuff on the passenger rear quarter panel/bumper area where I got too close to the garage when backing it in.  It is not noticeable until you get very close.  There is also a very small knick in the front bumper.  As far as I know, these are the only defects on the car.  I welcome anyone to come see the car in person, even with those small issues it is a magnificent vehicle.

Interior:

The interior is black vinyl with blue cloth (similar color to body).  There are racing seats with 4-point harnesses, which utilize a custom harness bar. The bar is powder coated a blue that is very similar to the body.  I also have four Autometer gauges: Fuel level, oil pressure, boost, EGT, and an AEM wideband AFR; all custom mounted.  In addition, I replaced the factory carpet with a brand new black carpet.  There is also a true short-throw shifter with an aluminum knob.  The shifter has reworked arms, not just “chopped” to make it shorter.  There is also an aftermarket AM/FM/CD player.

Engine:

The engine was completely torn down, thoroughly cleaned, then built using all brand new parts.  I used SCAT forged rods and .040” over Sealed Power pistons.  The CR is about 8.8:1.  The oil pump, water pump, timing kit, bearings and seals are all new.  The head is ported and polished and I installed ARP head studs and stainless steel exhaust studs.  The crankshaft was machined and balanced.  The intake manifold has been re-worked and bored to 3” from the throttle body all the way to the plenum.  I welded a new mounting plate to accommodate a 3” GM throttle body.  I used a Fel-Pro silicone valve cover gasket and the valve cover has been powder coated blue to match the paint.  The ignition uses MSD coil packs with Accel 8mm wires.  The fuel rail has been polished and accepts a SS braided line with AN fittings.  The TAM mount is custom made and uses Energy Suspension poly bushings.  The dogbone mounts are also custom made out of T6061 aluminum and also use the Energy poly bushings.  I custom mounted an aluminum half radiator with a 12” SPAL fan to clear the turbo setup.  The battery location was moved and I installed a small race battery.  The transmission has a welded differential pin so you don’t have to worry about it coming out with the added power.  Also, the transmission is fully hand polished.  The pullies and brackets are also powder coated blue.  All new stainless bolts and hardware were used.  I promise you that the level of detail here is very, very rare.  There are 55 miles on the new build.

Turbo Setup:

I used a 1/2 ” mild steel flange and fabricated an equal-length turbo manifold using Sch. 40 stainless steel.  The turbo flange and wastegate flange are also 1/2 ” and mild steel.  The turbocharger is a Holset H1C.  Apparently, there are two sizes of H1C turbos; this is the larger one.  I can get numbers off of it if you need me to.  The wastegate is a 38mm Tial.  The downpipe and exhaust system are 3” stainless steel.  I have a  Flowmaster 70 Series muffler, which splits to two, 2.5” outlets for a dual exhaust.  I have video clips of the exhaust if you would like to see how it sounds (amazing sound, lots of turbo whistle).  The intercooler piping is all 2.5” and is powder coated gunmetal.  I have a good size front mount intercooler with 2.5” in/out.  All oil and fuel lines are SS braided with AN fittings. 

 I currently do not have a spring in the wastegate as the car is running off of the factory computer, but I do have several springs I will include.  I have installed a MegaSquirt stand-alone fuel system, but have not used or tuned it.  I have installed MOLEX connectors that make changing between the factory computer and MegaSquirt easy.  All the extra sensors needed for the MegaSquirt are also installed.  The car is fully drivable, but I would suggest not driving it until it has been tuned using the MegaSquirt or a different system of your choosing.

I’m sure I have left out something, I have simply done so much to this car that it is hard to remember everything.  The pictures speak for themselves; this really is a remarkable car.  If you have any questions, I will do my best to answer them.  If you would like to see the car in person, please contact me.  If the weather is accommodating, we can take it around my neighborhood.  I will drive and we won’t go far, as I don’t have it plated or insured. 


The reserve is MUCH lower than the car is worth, I could easily get $5000 by parting it out and selling the car separately, but I don’t really have time for that, so the reserve is WELL under that.  Again, if you have any questions or need more pictures, feel free to ask.


*Due to the nature of the car and the fact that it is not tuned, I would strongly suggest the buyer pick the vehicle up with a trailer or dolly.  The car is drivable, but since the stock PCM is not designed to use the equipment installed, it is in your best interest to tune the car before you drive it long distances.  If you still wish to drive the vehicle home, that is fine, this is only my suggestion.


On Mar-17-14 at 20:11:39 PDT, seller added the following information:

 

I forgot to mention that the blow-off valve is a TurboXS RFL.

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Auto blog

303 Deaths Tied To Airbag Non-Deployment In 2 General Motors' Cars

Fri, Mar 14 2014

At least 303 motorists died in car accidents after their airbags didn't deploy in now-recalled General Motors vehicles, according to a study released late last night. The Center for Auto Safety, a non-profit automotive watchdog, reviewed data from the Fatality Analysis Reporting System, and counted deaths involving the Chevrolet Cobalt and Saturn Ion, two vehicles at the heart of several ongoing investigations, to reach its conclusion. If the airbag non-deployments were the result of a faulty ignition switch that inadvertently turns them off, the death toll would be the largest in automotive history attributed to a single defect, surpassing the 250 deaths investigators linked to defective Firestone Tires more than a decade ago. The rising death toll would further amplify questions about why GM and federal safety regulators at the National Highway Traffic Safety Administration didn't act sooner to correct the problem. Safety advocates have said both GM and NHTSA failed to act in a timely fashion to alert motorists of the dangers posed by the dangerous defect, of which documents GM had knowledge of as early as 2001 and NHTSA knew about in 2007. "The question today for NHTSA is how so many ... death reports without an airbag deployment and so many FARS deaths without an airbag deployment failed to trigger an investigation," wrote Clarence Ditlow, the executive director of the Center for Auto Safety. "... For the people who died or were seriously injured in crashes, the answer comes too late." GM has acknowledged 13 deaths related to the problem, and says the number cited by the Center for Auto Safety study is "speculation." The review of FARS data, conducted by Friedman Research at the request of the Center for Auto Safety, looked at fatal cases in which airbags did not deploy but did not analyze the causes of the crashes. FARS information is raw data submitted to a national database by state and local authorities when fatal accidents occur. Last month, GM recalled 1.37 million cars in the U.S. because a faulty ignition switch had been inadvertently moving from the "run" position to the "accessory" position, turning off engines and systems that provide power to airbags. "Shame is not a strong enough word," said Lou Lombardo, the founder of Care for Crash Victims, another safety-minded nonprofit that advocates for accident victims. The results of the CAS study were first reported by the New York Times.

GM recalling over 243,000 crossovers over possible seat belt defect

Tue, 17 Aug 2010

2010 Buick Enclave - Click above for high-res image gallery
The summer of 2010's recall hit parade continues unabated today, with General Motors having just announced that it is asking 243,403 owners of its 2009-2010 Lambda crossovers to bring their three-row haulers in for inspection. The culprit? Second-row seat belts in select Buick Enclave, Chevrolet Traverse, GMC Acadia, and Saturn Outlook CUVs have "failed to perform properly in a crash."
According to GM, a second-row seat-side trim piece is to blame, as it can impede the upward rotation of the buckle after the seat is folded flat. As a result, if the buckle makes contact with the seat frame, cosmetic damage can occur, potentially requiring additional force to operate the buckle properly. So far, no great shakes, but in the process of applying that additional force, the occupant may push the buckle cover down to the strap, potentially revealing and depressing the red release button. As a result of this, the belt may not latch, or in certain cases, it may actually appear to be latched when, in fact, it isn't.

Saturn Vue ignition issue was discussed three times before recall, new documents reveal

Fri, 05 Sep 2014

Despite the tens of millions of recalled vehicles this year, it's somewhat rare that we get a glimpse into what goes into deciding when to conduct one of these safety campaigns. New documents published by General Motors and the National Highway Traffic Safety Administration are giving us an interesting opportunity to see how the sausage is made and show the number of meetings it takes to declare a recall.
In early August, GM added about another 269,000 vehicles to its 2014 recall tally in the US when it announced a slew of new safety campaigns. Among them was a fix for the 2002-2004 Saturn Vue that covered 202,155 of them in the US. The problem was that the key could be removed from the ignition even when it wasn't in the "OFF" position, and that had caused two crashes and one injury, according to the automaker.
Where we start to see behind the veil is in the defect notice freshly released by NHTSA. It shows that GM began investigating more widely for ignition switches in April, shortly after the company expanded its ignition switch recall to a variety of Saturn products, among others, according to Automotive News. The automaker found 152 reports in the 2002-2004 Vue of vehicles rolling away or the key being removed out of a total population of 215,243 units worldwide.