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Lamborghini's path to the future is paved with forged composites

As far back as 1983, Lamborghini has been researching carbon fiber for automotive use. The automaker felt confident enough in its ability to work with the high-tech material in 1985 that a team led by Maurizio Reggiani, now the Lamborghini Board Member in charge of Research and Development, crafted a revolutionary Countach with a chassis made almost entirely of hand-laid carbon fiber. The result was spectacular in that the car's chassis weighed about half of its all-metal counterpart. It turned out that first foray into carbon fiber was just as spectacular when it was finally tested for crashworthiness, but in a completely different way. Catastrophic would be an appropriate word, according to Paolo Feraboli, who now leads Lambo's brand-new Advanced Composite Structures Laboratory in Seattle, Washington. Proving how far Lamborghini has come since that ill-fated carbon-fiber Countach Evoluzione, Feraboli told us during the ACSL's grand opening that today's Aventador, which boasts a high-tech carbon chassis, aced its very first crash test in 2009. Chalk that success up to high-tech computer modeling and the practical application of lessons learned over several decades of trial and error. The dull red monocoque of that crashed Aventador now hangs on the wall at the ACSL like a functional piece of art, a reminder of Lamborghini's cutting-edge milestones of the past. Lamborghini's future will be hewn from what the company calls forged composites. First seen on the stunning Sesto Elemento Concept from the 2010 Paris Motor Show, the patented carbon-forging process forgoes hand-laid sheets, injected resins, and high-heat autoclaves. Instead, wads of randomly oriented carbon fibers that sort of resemble the kind of dough you'd use to make pasta undergo a three-minute press inside a mold. The resulting parts are just as strong as other carbon-fiber bits, but can be mass-produced at a fraction of the cost. While it's true that cost is often a secondary consideration for high-end supercars, it's still relevant. By reducing the cost and increasing the scale of composite pieces, Lamborghini can then afford to spend more money on other parts of the car. It's not just body panels and chassis components that Lamborghini thinks it can build using forged composite technology. The Sesto Elemento featured forged-composite suspension control arms that haven't yet made it into production, but probably will soon.

Lamborghini Huracan STO SC 10 Anniversario won't race, but should

Lamborghini's one-make Super Trofeo racing series waved its first green flag in 2009. Installing the season-ending World Finals as a cap to the series didn't start until 2013, the same year the Italian automaker created its Squadra Corse motorsports division, making this year the 10th anniversary of both. In honor of that, and perhaps to the benefit of a client or clients, Lamborghini's Ad Personam custom division created the Huracan STO SC 10 Anniversario, a roadgoing Huracan with a special livery and aero package tweaked by the Squadra Corse racing division. And since the Huracan is also headed into retirement after 10 years on sale, this racing-themed special model repeats history: Lamborghini sold a run of 50 Gallardo LP-570 Squadra Corse coupes for the 2014 model year on the eve of that model concluding its 10-year production run.     The Verde Mantis and Nero Noctis livery shouts out to the SC63 hybrid endurance racer that will compete in the IMSA's Le Mans Daytona Hybrid class starting next year. The Huracan's flourished in the lower classes, having won the GTD class at the Rolex 24 at Daytona three years in a row. Unique touches include the Tricolore band running down the center, "Squadra Corse 10° Anniversario" logos on the sides and rear fin, plus Rosso Mars accents along the carbon fiber package pieces. Inside, a Nero Ade seats are contrasted by Verde Fauns stitching, four-point seat belts, a roll bar, and a carbon fiber floor.  The company says this is the first time the Squadra Corse division has fiddled with a road car. The performance and aero changes count four-way adjustable racing-derived dampers replacing the adaptive shocks, specially developed Bridgestone tires, an Akrapovic titanium exhaust, new carbon fiber flics at the leading edges of the front cover vents, and a rear wing canted an additional three degrees for more rear downforce. The Gallardo Squadra Corse coupes got more downforce from a special rear wing, too, but the racing arm wasn't in charge of that back then. Chief technical officer Rouven Mohr described this as "a concrete demonstration of how experience gained in motorsport can be effectively transferred to the road product, enhancing performance and driving pleasure.

Jay Leno holds Lamborghini showdown, compares Gallardo LP570-4 and LP550-2

Jay Leno's Garage welcomes two of our favorite Lamborghini models over for compare-and-contrast session, the Gallardo LP570-4 Superleggera and Gallardo LP550-2. Note, however, that these are the 2012 coupes, not the 2013 models with their revised front and rear fascias.
Leno likes the size of the Gallardo over the Aventador, and between the two siblings, his philosophy leans heavily toward the rear-wheel drive and superior comfort of the LP550-2. With the help of Andrew Romanowski of the Lamborghini Club of America, Leno goes through little-known details like the LEDs in the engine bay and the particulars that distinguish the two vehicles like the Alcantara, polycarbonate windows and lighter tires on the Superleggera.
Then, doing something that he would never do with human guests on his television show, he takes his favorite out for the driving segment and leaves the all-wheel-drive coupe at the garage to pout. You can learn a few things yourself and listen to Jay sing hosannas about the overall build quality and rear-focused power of the LP550-2 in the entertaining video below.